📘 Isifinyezo
II-I-I-I-I-I-I-I-I-AC Asynchronous Motoriyihhashi lomsebenzi ngemuva kwamaphampu, amaconveyor, ama-compressor, namafeni kuwo wonke amasistimu okukhiqiza, ezolimo, kanye ne-hvac. Lo mhlahlandlela uchaza umgomo wawo wokusebenza, izici zokusebenza, ukucatshangelwa kokusebenza kahle kwamandla, indlela yokukhetha, kanye nezinqubo ezingcono kakhulu zokunakekela. Uzofunda ukufanisa ukucaciswa kwemoto nohlelo lwakho lokusebenza, ukunciphisa isikhathi sokuphumula, kanye nezindleko eziphelele zobunikazi.
Emafektri nezinsiza ezingenakubalwa, ukuguqulwa okuthembekile kwamandla kagesi abe ukuzungezisa kwemishini kufinyelelwa yi-I-I-I-I-I-I-I-I-I-AC Asynchronous Motor(eyaziwa nangokuthi i-induction motor). Ngokungafani namamotho ahambisanayo azungeza ncamashi kumvamisa yokunikezwayo, idizayini engavumelanisiwe yethula "ukushelela" okulawulwayo phakathi kwerotha nendawo kazibuthe ezungezayo ye-stator. Lesi siliphu sinika amandla ukuvikelwa kokulayishwa ngokweqile kwemvelo, ukwakhiwa okulula, nokulungiswa okuncane - okukwenza kube ukukhetha okuzenzakalelayo kwezinhlelo zokusebenza ezinesivinini esingaguquki kanye netorque eguquguqukayo. Ukuqonda ijika le-torque-speed yayo, ikilasi le-insulator, nendlela yokupholisa kubalulekile konjiniyela nochwepheshe bokuthenga abahlose impilo ende yesevisi nokonga amandla.
II-I-I-I-I-I-I-I-I-AC Asynchronous Motorisebenza ngomthetho kaFaraday wokungeniswa kwe-electromagnetic. Uma i-voltage ye-AC yesigaba ezintathu (noma isigaba esisodwa) isetshenziswa kuma-windings e-stator, inkambu yamagnetic ejikelezayo iyadalwa. Le nkambu isika abaqhubi be-rotor, ifaka i-current kubo. Umsinga owenziwe ube ususebenzisana nenkambu ye-stator ukukhiqiza i-torque. Kodwa-ke, i-rotor ayikwazi ukubamba isivinini sokuvumelanisa ncamashi; kufanele "ishelele" ngemuva. Ukushelela kuchazwa njengomehluko wephesenti phakathi kwesivinini sokuvumelanisa kanye nesivinini sangempela se-rotor.
| Ipharamitha | Inani Elijwayelekile / Incazelo |
|---|---|
| Isivinini esivumelanayo (Ns) | Ns = 120 × f / P (f = imvamisa, P = izigxobo) |
| Isiliphu somthwalo ogcwele | 2% kuya ku-5% kumamotho ajwayelekile; ephakeme ngesigaba esisodwa esincane |
| Umthelela womthwalo owengeziwe | I-Slip ikhuphuka kancane, i-rotor current ikhuphuka, i-torque iyanda |
| Isiliphu esingalayishi | Isondela ku-0% kodwa ayifiki kuziro |
Lesi siliphu semvelo sinikeza isici esibalulekile: ukuzilawula. Lapho umthwalo wemishini ukhula, i-rotor inciphisa kancane, i-slip iyanda, i-current eyengeziwe ibangelwa, futhi i-torque iphakama ngokuzenzakalelayo kuze kufinyelelwe ukulingana. Ngaphezu kwalokho, i-I-I-I-I-I-I-I-I-I-AC Asynchronous Motorayidingi omazibuthe baphakade noma izindandatho ezishelelayo (ngohlobo lwekheji yezingwejeje), iyenze ibe mangelengele futhi ingabizi. Kungakho ama-induction motors ebalelwa ngaphezu kwe-90% yamandla enhloso yezimboni emhlabeni jikelele.
Ukuqonda ijika le-torque-speed kubalulekile ekukhetheni ilungeloI-I-I-I-I-I-I-I-I-AC Asynchronous Motorngemithwalo ye-inertia ephezulu njengama-crusher noma amaphampu aphakathi. Amaphuzu amathathu abalulekile we-torque achaza ukusebenza kwawo:
● I-Locked-Rotor Torque (LRT)- I-torque iyatholakala uma imile. Kumelwe idlule i-torque yokuqala yokulayisha ukuze isheshise.
● I-Pull-Up Torque (PUT)- I-torque encane ngesikhathi sokusheshisa phakathi kokuma nendawo yokuphuka. Gwema amadiphu ajulile.
● I-Breakdown Torque (BDT)- I-torque enkulu engathuthukiswa injini. Ngokuvamile i-200-250% ye-torque elinganiselwe.
Izindlela zokuqalisa ziyahlukahluka kuye ngobukhulu bemoto kanye nezingqinamba zokuhlinzeka:
● I-Direct-On-Line (DOL)- Ilula futhi iyonga kumamotho amancane (< 10 kW). I-inrush current ephezulu (isilinganiso esingu-6-8x).
● I-Star-Delta (Wye-Delta)- Yehlisa ukuqala kwamanje kuze kube ngu-33% we-DOL. Ifanele izinjini eziphakathi nendawo ezifika ku-100 kW.
● I-Soft Starter / VFD- Inikeza ukusheshisa okushelelayo kanye nesivinini esingaguquguqukayo. Inconyelwe amandla amakhulu wehhashi noma ukuqala njalo.
Ukusebenza kahle kwezimoto kunomthelela ngqo ezindlekweni zokusebenza. I-International Standard IEC 60034-30-1 ichaza amakilasi okusebenza kahle ku-low-voltageI-I-I-I-I-I-I-I-I-AC Asynchronous Motor. Ukuthuthuka ukusuka ku-IE1 kuye ku-IE3 noma i-IE4 kunganciphisa ukusetshenziswa kwamandla ngonyaka ngo-20-40%.
| I-IE Class | Izinga Lokusebenza | Izicelo Ezijwayelekile | Isikhathi sokukhokha |
|---|---|---|---|
| I-IE1 (Ejwayelekile) | Okuphansi kakhulu (kuyakhishwa) | Imishini yefa | N/A |
| IE2 (Phezulu) | Ubuncane bokufakwa okusha ezifundeni eziningi | Umsebenzi oqhubekayo abalandeli, amaphampu | Iminyaka engu-2-3 |
| IE3 (Premium) | Kuyimpoqo e-EU naseChina ku-0.75-1000 kW | Ama-compressor, ama-conveyors | Iminyaka engu-1-2 |
| IE4 (Super Premium) | Kufikela ku-20% ukulahlekelwa okuphansi kune-IE3 | 24/7 ukusebenza, EV ukushaja | Iminyaka engu-1-3 |
| IE5 (Ultra Premium) | Ukungabaza okuhambisanayo noma amadizayini asizwa ngu-PM | Ukuzwela kwezindleko zamandla okuphezulu kakhulu | Iminyaka engu-3-5 |
Lapho uthenga iI-I-I-I-I-I-I-I-I-AC Asynchronous Motor, qinisekisa njalo ukusebenza kahle kwe-nameplate futhi ucabangele izindleko zomjikelezo wokuphila okuphelele (ukuthenga + ugesi ngaphezu kweminyaka eyi-10-15). Ukwenza ngcono ukusebenza kahle okungu-2% enjini engu-100 kW esebenzisa amahora angu-6000/ngonyaka yonga ngaphezu kuka-10,000 kWh ngonyaka.
Ukuthembeka ngaphansi kwezimo ezinzima kuncike ezintweni ezintathu ezibalulekile:
Ikilasi B (130°C), Ikilasi F (155°C), Ikilasi H (180°C). Isigaba esiphezulu sivumela izinga lokushisa eliphezulu le-ambient noma umthamo wokulayisha ngokweqile.
IP23 (i-drip-proof), i-IP54 (uthuli nokuchaphaza), IP55 (hosedown), IP66 (amajethi angangeni uthuli nanamandla).
I-IC411 (ifeni ezipholisa yona), IC416 (ukungenisa umoya ngenkani), IC410 (i-convection yemvelo).
Ukukhetha indawo ebiyelwe efanele kuvimbela ukwehluleka kokuthwala ngaphambi kwesikhathi kanye nokungcola okumazombezombe. Ezindaweni ezinothuli ezifana nokubamba okusanhlamvu noma izitshalo zikasimende, khetha i-IP55 noma ngaphezulu enamabheringi avaliwe.
Ngisho nezimangelengeleI-I-I-I-I-I-I-I-I-AC Asynchronous Motorokuhlangenwe nakho bagqoke. Izindlela zokwehluleka ezijwayelekile zihlanganisa:
● Ukwehluleka ukuthwala (50% wezigameko)- Thola ngokuhlaziywa kokudlidliza nokuqapha kwe-acoustic. Regree ishejuli yomkhiqizi ngamunye.
● Ukwehlukaniswa kwe-stator winding insulation- Kubangelwa ukushisa, ama-voltage spikes, noma umswakama. Linganisa ukumelana ne-insulation (megger) njalo ngekota.
● Ukuqhekeka kwe-rotor bar (ikheji yesquirrel)- Kuholela ku-torque pulsation. Kutholwe ngokuhlaziywa kwesiginesha yemoto yamanje (MCSA).
● I-voltage engalingani noma i-single-phasing- Ibangela amandla amaningi ngokweqile ezigabeni ezisele. Faka ukudluliselwa kokwehluleka kwesigaba.
Ukugcinwa kokuqagela kusetshenziswa isithombe esishisayo, ukuhlaziya i-spectrum yokudlidliza, nokuqapha kokuphuma kwengxenye eku-inthanethi kunganweba ukuphila kwemoto kudlule iminyaka engama-20. Ngaso sonke isikhathi gcina izinjini eziyisipele zezinqubo ezibalulekile.
Ama-synchronous motors azungeza ncamashi ku-supply frequency (akukho ukushelela) futhi adinga isasasa langaphandle noma ozibuthe baphakade. Ama-asynchronous motors ane-slip, ayaziqalisa, futhi alula/ashibhile kumadrayivu amaningi ezimboni.
Ngokuqondile, cha. Uzodinga isiguquli sesigaba noma i-VFD enokufakwa kwesigaba esisodwa. Kungenjalo, sebenzisa i-capacitor-start single-phase motor induction ngemithwalo emincane.
Landela amazinga e-IEC noma e-NEMA (isb., 100L, 132S). Qondanisa ukuphakama kwe-shaft, iphethini yembobo yebhawodi, nohlobo lwe-flange kumishini yakho eshayelwa.
Izimbangela ezingenzeka: i-voltage ephansi eqhubekayo, izinga lokushisa eliphezulu le-ambient, ifeni yokupholisa evalekile, noma ukubopha ngomshini. Hlola i-voltage ye-supply kanye nomthwalo wamanje nge-clamp meter.
Isici sesevisi (SF) sibonisa ukuthi kungakanani ukugcwala ngokweqile (isb., 1.15 = 15% ngaphezu kwamandla alinganiselwe) injini ingakwazi ukuphatha ngezikhathi ezithile ngaphandle kokweqa imingcele yokushisa.